Turnkey Coal Processing Plants

Manhattan provides a range of engineering services to the coal mining industry from metallurgical and engineering audits of existing plants, feasibility studies, through to design, construction, commissioning
and operational support on projects.

Manhattan, through its operational exposure and experience in underground mining and processing
plants, is able to transfer this hands-on knowledge to coal operations whether it is for a new coal
project, a refurbishment or expansion.

Gold Plant

Coal Preparation Plants
  • Crushing, washing, screening and separation
Turnkey Supply
  • Design, fabrication, installation and commissioning
Process Design
Coal-beneficiation
  • Feed preparation – Crushers, rotary breakers, coal granulators, roll crushers
  • Dense-media separation (DMS), Gravity- separation , Jigs, spirals
  • Flotation – In tanks, columns and cells
Coal-handling systems
  • Stockyard systems to stack, reclaim, homogenise and blend coal and rapid train-loading systems
Coal-conveying systems
  • High-tonnage conveying systems
Dust-control systems
  • Bag filters, scrubbers and cartridge filters
Ash-classification systems
  • High-quality pulverised fuel ash (PFA)
Emission monitoring and control
  • High-quality pulverised fuel ash (PFA)
Water treatment
  • Acid mine drainage water, boiler feed water treatment, process effluent treatment, cooling tower slipstream filtration, potable water treatment