Turnkey Solutions

Manhattan offers Turnkey Solutions to the mining and mineral processing industries. Turnkey solutions include design, manufacture, installation, commissioning and operational handover typically on a fixed price contract. Larger projects are typically proposed on an EPCM basis.

Projects have been successfully completed through-out Africa with engineering teams travelling to remote locations to deliver, install, commission and train the new owners on operating the successfully commissioned processing plants.

Diamond X-Ray Plant

optimal life cycle cost & revenue performance

  Coal Materials Handling

Coal, Copper, Diamonds, Gold, Iron Ore, Manganese, Materials Handling, Platinum, Salt, Smelting and construction aggregate plants are a few of the project areas in which Manhattan has provided successful turnkey solutions.Life cycle cost and revenue performance of the project forms the foundation of all designs.

Our team includes a range of process, mechanical, electrical and chemical engineers, draughtsmen and other technical personnel with extensive knowledge and expertise in the mining and process environment. The on-site design and manufacturing facility is equipped with latest technology machinery.

CONCEPTUAL DESIGN

PROCESS ENGINEERING

– Process selection from concept to final   design
– Flow sheets: Mass & flow balance   calculations,   equipment specifications
– Management of laboratory scale test work
– Optimisation of design processes

MECHANICAL ENGINEERING

– Finite element analysis
– Structural analysis & mechanical designs
– Equipment audits, failure analysis &   replacement   design

ELECTRICAL ENGINEERING

– HT & LT distribution design
– Instrumentation and PLC control panel design
– Power & control systems specification

DETAILED ENGINEERING

– Integrated design packages: Solid Edge & Auto Cad
– 3D Modeling
– Design team with multiple years of experience in   designing process solutions for mining Clients

MANUFACTURING

– On-site manufacturing and engineering facility
– Latest technology manufacturing hardware
– Strategic alliances to ramp up capacity if required for   multiple large scale projects

PROJECT MANAGEMENT

– Effective cost controls & risk management
– Continuous development and improvements to   world   class safety and environmental standards,   procedures and quality plans
– Guaranteed timing & quick overall project   schedules

SITE CONSTRUCTION, INSTALLATION
AND COMMISSIONING

– Site Establishment
– Site installation and commissioning
– Site Production ramp up – wet commissioning
– Plant optimisation
– Skills transfer
– Adherence to Site Safety Standards
– Development of mining operations from Southern to   Northern Africa

WHERE REQUIRED, OPERATIONAL MANAGEMENT INCLUDES IMPLEMENTATION STRATEGIES FOR THE EFFECTIVE MARKETING OF THE COMMODITY