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Installation, commission, logistics and design of turnkey projects

About UsTurnkey Solutions

Turnkey Platinum Processing Plant - Immediately Available

  • Assessed and audited by Manhattan metallurgical and design team
  • Manhattan provides services in test work, design, construction and implementation of projects in the PGM sector, with process plants customised specifically to the ore-body
  • Manhattan also implements plant modifications to increase recovery and throughput, design and construction of mining infrastructure and electrical control systems to optimise process and operations

Turnkey Coal Plants - Immediately Available

  • Assessed and audited by Manhattan processing design team
  • 50tph Wash Plant
  • 100tph Drum Plant
  • 200tph Wash Plant

 

 

Gold Plant - Plant Audit, Sudan, 2013

  • Inspected
  • Secured samples for metallurgical tests
  • Presented proposal and recommendation 

16 x 30 Ft SAG Mill - Uranium, South Africa, 2013

  • Refurbishment
  • Logistics
  • Installation and commissioning 

Tantalite Plant - Mozambique, 2013

  • Design and manufatcture
  • Re-engineer
  • Project management 
  • Logistics, installation and commissioning 

5MWA Standby Power Plant - Chrome, South Africa

  • Turnkey supply
  • Project Managed 
  • Manufactured 
  • Installed and commissioned

In-Pit Screening Plants - Diamonds, South Africa

  • Supply of 6 in-pit screening plants
  • Project management 
  • Logistics 
  • Commissioning

Mill Dismantling & Refurbishment - South Africa and Ghana

  • Platinum, gold and chrome 
  • 4 x 5.2 MW, 32 x 16ft SAG Mills, 3 x 2.6MW, 16 x 22ft Ball Mills 
  • Turnkey Project 
  • Refurbishment, logistics, sea freight, installation and commissioning

4MVA Copper Smelting Plant - Africa

  • Turnkey supplied
  • Installed and commissioned

600 000 Tons PA Platinum Processing Plant

  • EPCM contract
  • After sales support 

New Girth Gear and Pinion for 16 x 20 FT / 2300KW - Middle East

  • Design and manufacture of new girth and gear pinion
  • Non-destructive tests and heat treatment 
  • Installation

300 Tons PH Mobile Belt Conveyor - Coal, South Africa

  • Design of belt conveyor
  • Engineering, electrics and manufacturing 
  • Transport to site, installation and commissioning

9 x 10 FT Ball Mill - Gold, Mali

  • Refurbishment of ball mill
  • Liner installation
  • Logistics, installation and commissioning 

Static & Moveable Grasshopper Materials Handling System - Coal

  • Multiple grasshopper conveyors and one slewing / stacking conveyor for 24 000 tons uranium dumps
  • Turnkey supply
  • Design, manufacture and logistics 

4MWA Standby Power Plant - Gold, South Africa, 2013

  • Turkey supply
  • Project management 
  • Manufactured
  • Installed and commissioned 

Silos - Sodium Sulphate & Ammonium Sulphate, SA, 2013

  • Design and manufacture
  • Project management 
  • Logistics 
  • Installation and commissioning 

9x12 FT Ball Mill, Chrome, Zimbabwe, 2012

  • Re-engineering 
  • Refurbishment of ball mill
  • Liner installation
  • Logistics, installation and commissioning

Feasibility - Gold, Australia, 2012

  • Feasibility study 
  • Plant design, civils design and process design 
  • Structural design 
  • Equipment selection

Underground Gold Mine - South Africa

  • ZAR 180 million mine development
  • Feasibility study
  • Resource upgrade and detailed pant design for a 300 000 tpa turnkey operation for future expansion
  • Underground development – shaft refurbishment and infrastructure

Crushing Plant - Diamons, Zimbabwe, 2012

  • Design
  • Manufacture 
  • Project management 
  • Logistics 
  • Installation and commissioning 

Desanding Plant - Beach Sand Reclamation, Mozambique, 2012

  • Design
  • Engineering
  • Manufacture
  • Supply

 

 

Varuno Diamond Mine - South Africa

  • ZAR 300 000 000 / 3 600 000 tpa diamond operation 
  • 6 x 40t ADT’s, 6 x CAT 966 Front end loaders, 1 x 475 Komatsu Dozer, 1 x D0 Cat Dozer, 1  x D10 Cat Dozer, 3 x Excavators (30-85t), 3 x Trommel – Spyder/Warrior Mobile In-Pit Screens with mobile desanders
  • 6 x Rotary pan plants, 50 tph Dense Medium Separation Plant 
  • Modular X-Ray Recovery Plant 

Lycium Diamon Mine - South Africa

  • ZAR 150 000 000 / 1 800 000tpa process plant and mining operation development
  • Trommel Screens, Desander Units, Mobile In-pit Screens
  • Rotary Pan Plants
  • 4 x 40t ADT’s, 4 x 966 Front End Loaders, 2 x D9 Dozers, 1 x 330D Excavator

 

 

OCTO Diamond Mine - South Africa

  • ZAR 300 000 000 / 3 600 000 tpa process plant and mining operation development 
  • Trommel Screens, Desander Units, Mobile In-Pit Screens 
  • 13 Rotary Pan Plants 
  • 7 x 40t ADT’s, 7 x 966 Front End Loaders, 2 x D9 Dozers, 2 x D10 Dozers, 385 x 365 Cat Excavators 
  • Dense Medium Seperation Plant 
  • Modular 8 Unit X-Ray Recovery Plant 

Simus Diamond Mine - South Africa

  • ZAR 170 000 000 / 2 400 000tpa process plant and mining operation development
  • Trommel Screens, Desander Units, Mobile In-pit Screens, Rotary Pan Plants
  • 4 x 40t ADT’s, 4 x Front End Loaders, 1 x D9 Dozers, 1 x 10 Dozer, 2 x 330D Excavators 

Diamond Mine - Zimbabwe

  • ZAR 40 000 000 / 2 300 000 tpa process plant 
  • 65 tph Dense Medium Separation Plant 
  • Screening Plant 
  • X-Ray recovery 

Materials Handling - Ghana

  • Structural design 
  • Manufacture
  • Project management 

Diamond Process Plant - Tanzania

  • ZAR 20 000 000 
  • Design, construction, shipment and implementation
  • Mobile Rotary Pan and Screening, logisticsm support and management

Diamond Plant - Africa

  • 200 t/h Dense Medium Separation Diamond Recovery Pant 
  • Turnkey supply 
  • Installation 
  • Commissioning

Materials Handling - Coal, South Africa

  • Pit to surface stockpile project 
  • Designed, manufactured, installed and commissioned 
  • 1000 t/h Overland and Spreader Conveyor System
  • 600 t/h Garland Conveyor System 

Process Solution - Uranium, Africa

  • Ball Mill to Process Pyrolusite
  • Turnkey supply and refurbishment 
  • Installation and commissioning

Modular X-Ray Plant - Diamonds, Africa

  • Design and manufactured
  • Installation
  • Commissioning

Screening Plant - Africa

  • Designed 
  • Manufactured 
  • Installation
  • Commissioning

Crushing & DMS Plant - Africa

  • Turnkey supply 
  • Designed and engineered 
  • Installation and commissioning 
  • After sales support

Thickener Feed Tanks - Gold, South Africa

  • Turnkey supply
  • Designed and manufactured
  • Installation
  • Commissioning 

Modular Gold Plant - Africa

  • 300 000 tons per annum
  • Turnkey supply
  • Designed and manufactured 
  • Installation and commissioning

Platinium Processing Plant - Africa

  • Turnkey supply
  • Materials handling 
  • Crushing and screening 
  • Designed and manufactured
  • Installation and commissioning