Turnkey Solutions
Manhattan offers Turnkey Solutions to the mining and mineral processing industries. Turnkey solutions include design, manufacture, installation, commissioning and operational handover typically on a fixed price contract. Larger projects are typically proposed on an EPCM basis.
Projects have been successfully completed through-out Africa with engineering teams travelling to remote locations to deliver, install, commission and train the new owners on operating the successfully commissioned processing plants.
Turnkey & Process plant solutions offered by Manhattan, include:-
- Diamond Plants, Pans, Jigs, DMS, XRay, XRT, Front End Scrubbing, In-Pit mobile Screening, Static Screening, Power generation, Turnkey Project Establishment
- Gold Plants, Cyanidation, Flotation, Crushing, Milling , Leaching, Elution, Gold Refining
- Gold Plants, Free-gold recovery, Crushing, Scrubbing, Centrifuge, Trommel, Sluice, Gold Room
- Coal Plants, Overland Conveyor with Mineral Sizing, Breakers, Granulating, Crushing, Drum, DMS, Jig, Spiral Upgrading/ washing
- Conveying Systems, overland, static, stockpile, mobile, customized
- Crushing Plants with Cone, Gyratory, Jaw, Impact, Roll, multistage & Single roll, hammer crushers
- Flotation, gravity, magnetic separation, smelting
- Leaching plants, Thickener plants, agitated tank plants
- Mineral Processing Plants- Enquiry for your need
- Process Equipment- 26 mineral types supported by Manhattan
- Sand Wash & Classification Plants
- Screening plants
- Turnkey mine establishment
Optimal Life Cycle Cost & Revenue Performance
Coal, Copper, Diamonds, Gold, Iron Ore, Manganese, Materials Handling, Platinum, Salt, Smelting and construction aggregate plants are a few of the project areas in which Manhattan has provided successful turnkey solutions.Life cycle cost and revenue performance of the project forms the foundation of all designs.
Our team includes a range of process, mechanical, electrical and chemical engineers, draughtsmen and other technical personnel with extensive knowledge and expertise in the mining and process environment. The on-site design and manufacturing facility is equipped with latest technology machinery.
Conceptual Design
Process Engineering
- Process selection from concept to final design
- Flow sheets: Mass & flow balance calculations, equipment specifications
- Management of laboratory scale test work
- Optimisation of design processes
Detailed Engineering
- Integrated design packages: Solid Edge & Auto Cad
- 3D Modeling
- Design team with multiple years of experience in designing process solutions for mining clients
Site Construction, Installation and Commissioning
- Site establishment
- Site installation and commissioning
- Site production ramp up – wet commissioning
- Plant optimisation
- Skills transfer
- Adherence to Site Safety Standards
- Development of mining operations from Southern to Northern Africa
Mechanical Engineering
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Finite element analysis
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Structural analysis & mechanical designs
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Equipment audits, failure analysis & replacement design
Manufacturing
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On-site manufacturing and engineering facility
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Latest technology manufacturing hardware
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Strategic alliances to ramp up capacity if required for multiple large scale projects
Electrical Engineering
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HT & LT distribution design
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Instrumentation and PLC control panel design
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Power & control systems specification
Project Management
- Effective cost controls & risk management
- Continuous development and improvements to world class safety and environmental standards, procedures and quality plans
- Guaranteed timing & quick overall project schedules